Typical applications include axles, saw blades, shafts, stampings, spindles, gears and most symmetrical parts. This enables a wide range of heating applications to be undertaken. Engine. Not only does eldec offer hardening systems, but they also offer a wide range of generators, tools and brazing and heating systems. Induction Brazing Brazing is a method in which two or more like or unlike are joined together, with the help of heat and braze material. Click to learn more about Wire, Rod, Cable, and Tube Processing This process is perfect for metal with a carbon content of more than 0.3%, particularly hardened steel with a low alloy content (C34, C35, C60, etc. High productivity: Hardening quantity can be choosen according to your actual needs, segmentally and collectively in single and double station. In magnetic materials, further heat is generated below the curie point due to hysteresislosses. Induction hardening In inductive hardening or induction hardening, an alternating current is driven through a coil-shaped conductor, thereby creating a magnetic field. Multi power: Plug-in expandable energy source for precise integration into systems (MF 5 – 30 kW). This magnetic field produces eddy currents in the metal, which … Induction Hardening Equipment. The braze material temperature should be lower than the parents materials. This application is perfect for the process of manufacturing cogs and gears. Typically, less than 5% of the mass needs be targeted to accomplish the required properties. Induction hardening is used to strengthen a specific area of a part. This can be done by an informal note to: EMAG GmbH und Co KG, Austraße 24, 73084 Salach, Germany or communications@emag.com. Induction hardening uses induced heat and rapid cool- ing (quenching) to increase the hardness and dura-bility of steel. With induction, only the part to be hardened is heated. After the induction hardening process is achieved, the metal workpiece needs to be quenched in water, oil or air inorder to obtain specific properties of the surface layer. Higher frequencies produce thinner skins. Additionally, induction heating can be very precisely controlled via the power, frequency, and inductor geometry. The modular ELO-INDIVIDUAL system solution is designed for cost-efficient induction applications with shorter cycle times, a high degree of integration, frequently switching hardening tasks and special solutions. Typical Applications. Hardening is a process of heating followed by cooling generally fast for increase hardness and mechanical strength of steel. Induction heating applications Induction hardening, using induction heating and quenching, provides an economical way to process shafts, gears, bearings, yokes, spindles, sprockets, wire, tube, pipe or other parts. Induction is a no-contact process that quickly produces intense, localized and controllable heat. Induction Hardening. The sky is the limit: Customized energy sources with single or multiple outputs and a wealth of power and frequency combinations (LF, MF, HF, DFG, SDF 20 – 3000 kW). Applications. Hardening Steel Crankshafts Most crankshafts are manufactured in cast steel; some high-end crankshafts are produced with forged steel. Our sophisticated training concept gives you the opportunity to have your eldec system operators comprehensively trained. Induction annealing and normalizing Reduces hardness, improves ductility and relieves internal stresses. Forging with induction heating Forging is the process to make different shape of the component by heating and hammering or by application of contact forces. Whether your process involves shaft hardening, gear or teeth hardening, we have the right induction heating solution for your application. Typical applications of induction hardening include gears, shafts, axles, cam lobes, stampings, and spindles, mostly symmetrical parts. The thickness of the heated layer from the surface of the metal to some point below the surface is inversely proportional to the frequency of the applied alternating current. Gearbox and Hydraulic Valve Parts. %%EOF Basic of Induction Heating; Advantages of Induction Heating; induction annealing process; Applications. Then coal is transferred into the part from a CO-emitting medium through the part’s surface. How induction hardening works. Home » Applications » Metal industry » Induction hardening. Hardening is usually increasing the hardness. Induction hardening Treatment is favored for parts that are subject to heavy loading. Induction Hardening Applications. It is a very effective and attractive method in the manufacturing of steel shafts, components, and other metal parts across a range of industries. By placing a conductive material into a strong alternating magnetic field, electric current can be made to flow in the material thereby creating heat due to the I R losses in the material. The method is suitable for 100% inspection and provides feedback on the induction hardening process in a few seconds. Induction hardening, using induction heating and quenching, provides an economical way to process shafts, gears, bearings, yokes, … Treating the steel through tempering reduces the hardness in the material and increases its toughness. These methods take considerably longer and require significantly more energy to produce the desired hardness. Induction Heating Applications RDO Induction's mission is to provide our customers with superior products and support for a variety of induction heating applications. In case hardening the workpieces are hardened by carburization. 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